Car Body Shop Equipment

Car Paint booth has been a mandatory equipment in bodyshop. They are used to ensure dust free operation during the painting process so that the quality of the painting is improved. It has a paint baking facility for proper drying of painted area.This helps in getting factory finish paint quality. It prevents the operator from inhaling the hazardous paint fumes. ATS ELGI paint booth is designed to cater to all painting requirements for both water and solvent borne paints. Our paint booth distinguishes itself for high performance , low power consumption, high reliability and ease of operation. We have different configurations of paint booth to accommodate most of the Indian CARS/SUV/MPV/LCV . The configurations are as follows.

Applications:

• Suitable for all types of painting applications
• Baking/drying of paints
• All parts can be painted inside the paint booth

Advantages:

• Downdraft type
• Dust free painting chamber
• Better velocity for exhaust of paint fumes
• Puff insulated panels for longer life and better heat insulation
• High capacity burner for quick drying of painted area
• Service doors for easy access (only in 7 Meter)
• Improves quality of paint job
• Reduces rework and refinish job thus increases the productivity
• Arrest paint fumes on base filters which controls pollution
• Reduces the safety hazard of operator by reducing the fumes in the chamber
• Higher fuel efficiency during the baking mode
• Extractor unit (only for 7 meters , available on request for 6 M and 6.75 M)

Note: For more models, kindly visit attached PDF.

The ATS ELGI Smart Cool Plus is a Fully Automatic Single gas station for Recovering, Recycling and Recharging R134a refrigerent

Application:

Passenger Vehicle Segment (PV)

Light Commercial Vehicle (LCV)

Tractor /off road vehicles

Tyre shop

Features:

Alarms: High Pressure , Full Bottle, Empty Bottle

Service Alarm: Acoustic And Visual For Maintanance And Filter Replacement Request

On Board Bottle Filling: Automatic

Automatic Leak Check Following Vacuum Phase, Alarm On Leak Detection

Automatic Discharge Of Non-Condensable Gases From The Bottle

Database Advanced: Integrated Vehicle Database, Allowing The User To Enter New Vehicle Models

Electronic Weighing Scale For Used/New Oil

Port For Software Updates

Simplified Refrigerent Management System

Printout

Password Protection

Note: For more models, kindly visit attached PDF.

Prep Station is basically used for carrying out all preparatory works before painting, Even minor paint jobs can also be done inside this specially designed preparatory booth. During the sanding and putty application mode the air from inside undergoes 3 level of filtration before exhaust. During the primer and paint application mode the air from inside undergoes 4 level of filtration before exhaust.

Applications

• Automotive Bodyshops , Industries
• Sanding & Small painting jobs
• Quick repair bays in body shop

Advantages:

• Downdraft type
• 3 sided wall with PVC curtain
• Ceiling filter , base filter , pre-filter and pocket filter
• 3 level of filtration in drying mode
• 4 level of filtration in painting mode
• Pneumatically operated automatic dampener control
• Suitable for minor paint repair jobs , ensures quick repair thus increasing the productivity
• Integral drive on ramp to reduce installation space
• Emergency stop switch
• Flame proof PVC curtains

There is obvious drift in the automotive paints from the usage of solvent borne paints to water borne paints . Although the water borne paints reduces VOC (volatile organic compound) emissions , but it takes longer drying time than solvent based paints. ATS ELGI smart dry reduces the drying time of water borne paints by creating a turbulent air flow on the painted surface which breaks down the slow moving boundary air and quickens the drying process.

Advantages:

• Low Power Consumption – 0.25 kw/each tower
• Automatic opening & closing of doors
• Certified Flame Proof Motor
• 10 Micron pocket filters
• Can be integrated with any models of paint booth
• Better finish

Applications

• Bumpers
• Grills
• Head light repair

Advantages:

• Integrated staples
• Adjustment of power settings for different hard plastics
• Different staples for reinforcing plastic
• High profitability – avoids replacement by repairing plastic parts

Transformer Spot Welder find its application in most of the body shop welding applications.It is a process in which contacting metal surfaces are joined by the heat obtained from resistance to electric current. The gun is pneumatically controlled with adjustable stroke and double function trigger, the first one for clamping and the second one for welding.

Applications

• Suitable for all models of passenger cars , SUV and MPV
• Used in resistance spot welding
• Sheet straightening with spotter
• Localized sheet heating
• Screws and rivets welding
• Stainless steel sheet metals spotting

Features:

• Microprocessor based digital control unit
• Double program for independent use of 2 functions (Gun – Spotter)
• Pneumatic locking gun for perfect clamping and spotting
• Extra flexible welding cables
• Welding current adjustment
• Welding upto 3 x 3 mm sheet
• Higher welding current , so welds thicker sheet easily
• More clamping force , better welding
• Better accessibility to welding parts

We have been using traditional technology of transformer type spot welding machines till now but with the introduction of new generation high strength steel it has become difficult to weld as transformer type spot welder do not have sufficient welding power and the duty cycle is also low which results in overheating and affects the quality of weld.
The global automotive aftermarket Body shops have now moved to the next generation inverter type spot welders which are needed to efficiently weld the new generation steel as these Inverter type spot welder have high welding power with low power consumption. These inverter type spot welders can also effectively weld the normal steels.

Applications

• Suitable for all models of passenger cars , SUV and MPV
• Supports new generation steels like Boron , AHSS , HSS , TRIP

Advantages:

• High squeeze pressure of 420 daN
• Automatic adjustment of welding parameters
• Displays the delivered current after each spot
• Double acting cylinder guns with wide spreading electrodes
• Low weighing extension arms of C-pliers to weld hard to reach areas
• Dual amp setting easy to weld high tensile steels with low welding current
• High welding power
• Low power consumption – saves cost
• High duty cycle : improves quality and increases productivity
• Spot guns are water cooled – increase productivity
• Self aligning electrodes easy to change C arms
• Variety of extension arms – easy accessibility to jobs
• Alerts the operator the quality of each spot (Approved or rejected) – ensures quality
• Data Log feature : can manage and track weld history
• Large LCD display – easy access

MIG Welder is also known as Metal Inert Gas welding or Metal arc gas welding. They use a continuously fed wire electrode to form an arc and to provide filler metal. A shielding gas is used to shield the weld from atmospheric contamination and oxidation.This type of welding find its application to butt body parts together.

Applications

• Suitable to weld steel , stainless steel and aluminium
• Suitable for all models of passenger cars , SUV and MPV
• Welding of cut open body panels
• Body parts can be butt together
• Spot welding on areas where regular spot welders arm cannot reach

Advantages:

• Wire feeder unit and cylinder stand are in standard scope
• High quality torch for perfect finish
• Wire feed speed can be adjusted
• Possibility to adjust welding current and time
• Supports 15 Kg wire spool with 300 mm dia
• Portable

There is a shift in the trend of MIG Welders from transformers to inverter type as inverter welders have high welding power and low power consumption. Inverter technology reduces the size of the transformer and thus making the machine light weight.

Applications

• Suitable to weld steel , stainless steel and aluminium
• Suitable for automobile bodyshops/garages and industries
• Welding of cut open body panels
• Body parts can be joined together
• Spot welding on areas where regular spot welders arm cannot reach

Advantages:

• Dedicated control to fine tune the arc length
• Equipped with power factor correction design
• High quality torch for perfect finish
• Support wire reels weighing 5 Kg and 300 mm dia
• Wire feeder unit and cylinder stand are in standard scope
• Automatic setting of welding parameters
• High quality weld
• Compact and light weight

Plasma cutter are used in body shop for cutting of metals. Plasma is nothing but fourth state of matter. Pressurized air is made to pass on the job, when the electrode (torch) comes in contact with the job an arc is produced which heats up the pressurized gas and creates plasma which is sufficient to cut the metal.

Applications

• Suitable for all models of passenger cars, SUV and MPV
• Suitable for jobs with 6 – 8 mm sheet thickness

Advantages:

• Inverter technology
• Equipped with power factor correction device
• Pilot Arc to cut painted or coated metals
• Cutting operation on superimposed thin sheets
• Safety systems on the torch
• Pilot arc starts without high frequency – so the machine can be operated next to electronic devices sensitive to high frequencies
• Post-gas function
• Electronic regulation of cutting current
• Microprocessor-controlled cutting parameters and functions
• Low power consumption
• Precise cutting and removing of damaged parts
• 4 metre-long P25 torch – comfortable to operate
• Thermostatic protection
• High duty cycle

Infrared dryers are used in body shop for drying painted jobs with better quality at a very short time.In a traditional paint booth the hot air is made to pass on the jobs which will dry it from top-to-bottom. Due to this some moisture will remain inside the layers which will result in improper finish/short life of the job done. Whereas IR dryers uses short wave technology which heats the job from bottom-to-top so that the moisture inside each layer is eliminated which results in quick drying time and ensures long life for the painted jobs.

Applications

• Suitable for automotive bodyshops / garages and industries
• For drying putty,primer,paint and clear coat
• For drying single panel jobs

Advantages:

• Hydraulic lifter turning around 300 degrees
• Short wave infra red technology
• Automatic distance sensor
• LED display with electronic timer
• Can reach any part of the car including roof
• Reduced drying time with low running cost
• Safer, smarter and faster
• Each lamp can be controlled separately

ATS ELGi Flatliner is a complete system for repairing body panels . It allows you to work from outside without removing the parts . It significantly speeds up the worktime and enables you to repair the original body panel without replacement. Major panel dents can be fixed using flatliner.

Applications

• Suitable for all models of passenger cars
• SUV and MPV
• Repairs new generation HSS steel

Advantages:

• Flatliner enables you to repair more dents effectively and quickly 
• Faster repairs, quicker deliveries and satisfied clients 
• Lower investments and no more locking up of capital in spare parts 
• More work hours gained 
• Flatliner is practical and functional 
• Flatliner easily repairs new generation HSS steels without compromising their structural integrity with excessive overheating International patent
• Approved by various car manufacturers 
• Sliding hammer
• FL 80 with pair of single feet
• FL 120 with pair of double feet
• FL 160 with pair of single feet
• Inno puller
• Welding bits and hammers

Dent Pulling System is used to repair minor and medium damages.
This machine has both manual mode and automatic mode.

Automatic Mode: All programs like washer welding and wavy wire welding are preset. The user has to select the required option.

Manual Mode: In this mode the user can change the power and weld time setting depending upon his requirement.

Applications

• The machine is designed to be used both manually and to carry out automatic cycles (AUTOSTART).
• Single side welding gun with various welding procedures like washer welding and wavy wire, etc…
• Higher productivity, since reduced time in removing individual parts of a car for repair.
• Heavy duty transformer for prolonged duty cycle.

Advantages:

• Repair the panels outer to outer with out removing internal parts like power windows, auto-lock, wiring etc.
• Portable system on trolley ,convenient to move all around the shop floor.
• Wavy wire and washer welding for running board and step panel repairs.
• High productivity with direct profitability.
• User-friendly.

Features:

• Spotter with 100% Copper windings ensuring higher duty cycle for increased productivity
• Digital graphic LED display for easy operations 
• Single side spot gun with various welding procedures like shrinking, washer welding, stud welding, wavy wire etc. are available 
• Claw puller & Quick Puller for removing all types of Dents 
• Higher productivity since reduced time in removing individual parts of a car for repair. 
• Over heat protection
• Step-less current regulation 

ATS ELGI Alumet is a complete system for repairing body panels. It allows you to work from outside without removing the parts. It significantly speeds up the worktime and enables you to repair the original body panel without replacement. Major panel dents can be fixed using flatliner.

Applications

• Suitable for Aluminum panel repair

Features:

• Sliding hammer
• Inno puller
• Welding bits and hammers

Applications:

• Oil extraction – engine
• Power steering
• Gear box
• Automatic transmission
• Differential
• Marine
• Industrial machinery
• Brake coolant and hydraulic lubrication
• Portable fluid evacuation for automotive, heavy duty and industrial applications.

Advantages:

• Possibility to fix every model present on the market
• Vehicle pinchweld aren’t damaged
• Plastic protection pinchweld aren’t dismounted
• Vehicle is anchored in its most resistant structural points
• Possibility to execute every kind of pull, ideal in case of lateral accident or banana crash.
• Rapid with small accidents
• The vehicle is centred on the board bench, in this way it’s possible to make every kind of measurement ( body or mechanics)
• Possibility to fix the Mc Pherson system and compare the measures of the shock absorbers
• Possibility to measure the engine mounting points.
• Possible to repair cabin & chassis separately
• Controlling each mechanical points through universal jigs
• Possibility to save maximum damaged parts as this system repair in sections
• Easy & accurate replacement of damage body parts where mechanical parts are mounted
• Reduce repair cost and time
• True 10 Ton puller which is effective at all the heights
• 5 Ton lifting capacity suitable to lift all type of passenger cars or LCV’s

Applications

• Suitable for all models of passenger cars , SUV and MPV
• All major crashes can be repaired

Advantages:

• Quick insertion of buffer pads as well as clamps without lifting up the vehicle as it is only 10 mm high from the ground
• Possibility to fix every model present on the market, even commercial ones & SUV, thanks to the optional universal kit
• Vehicle pinch weld and its plastic protection aren’t damaged, anchoring in the vehicle most resistant structural points,possible to anchor on 4
• Mechanic points with the optional Universal anchoring kit
• Rapid with small accidents
• Compatible with Electronic Measuring system TOUCH, it becomes a very comfortable diagnosis, reparation & certification centre
• Reduced repair time
• Reduced repair cost

Touch is an universal electronic measuring system which is integrated to the computer for measurements of vehicle point. The electronic pointer allows to quickly carry out a diagnosis on damaged vehicles, to realize the certification of correct reparation and to measure all the mechanical parts. Vehicle reparation can be carried out by CRS 106 or CRS – Quick bench DT. It is possible to have real time visualization during vehicle reparation.

Applications

• Suitable for all models of passenger cars , SUVs and MPVs

Advantages:

• Extreme rapidity without the help of adapters- Quick equipment positioning
• Use of any lift- Easy to use with the help of a useful software
• Availability of a database containing all the main points of chassis and suspensions
• Possibility to create a personal database- In addition, the TOUCH system allows to measure all the mechanical parts, assembled or disassembled on the vehicle in order to diagnose every single mechanical component
• Easy to understand diagnosis and certification printout

Telescopic 2D Measuring System is a cost effective measuring and diagnosis system for damaged vehicle. It has a telescopic arm , a digital meter,software and adaptors .The telescopic arms are placed on the damaged points and the digital meter displays the parameter of that particular point. Vehicle reparation can be carried out using CRS 106 or CRS – Qucik bench DT.

Applications

• Suitable for all models of passenger cars , SUV and MPVs.

Advantages:

• Portable fluid evacuation for automotive, heavy duty and industrial applications.

10 Ton Hydraulic Kit are ideal for various applications in automotive body repair workshops. Quick-lock feature with lock rings on most components ensure that the kit is fast to assemble, change and disassemble.

Applications

• Suitable for all models of passenger cars , SUVs and MPVs
• Used in all lifting , spreading and pulling application of body repair works

Advantages:

• Easy to repair damaged cabin
• Quick repair of damaged parts

ATS ELGi Glue Puller Kit is a paintless dent removing system. Typical examples are dents from parking or hailstones.

Applications

• Suitable for all models of passenger cars , SUV and MPV

Advantages:

• The glue is easy to apply and remove
• No special primers or detergents are required
• The glue is removed with just a small twist
• Glue puller can also be used on box sections and upright