Car Body Shop Equipment

Car Paint booth has been a mandatory equipment in bodyshop. They are used to ensure dust free operation during the painting process so that the quality of the painting is improved. It has a paint baking facility for proper drying of painted area.This helps in getting factory finish paint quality. It prevents the operator from inhaling the hazardous paint fumes. ATS ELGI paint booth is designed to cater to all painting requirements for both water and solvent borne paints. Our paint booth distinguishes itself for high performance , low power consumption, high reliability and ease of operation. We have different configurations of paint booth to accommodate most of the Indian CARS/SUV/MPV/LCV . The configurations are as follows.

Applications:

• Suitable for all types of painting applications
• Baking/drying of paints
• All parts can be painted inside the paint booth

Advantages:

• Downdraft type
• Dust free painting chamber
• Better velocity for exhaust of paint fumes
• Puff insulated panels for longer life and better heat insulation
• High capacity burner for quick drying of painted area
• Service doors for easy access (only in 7 Meter)
• Improves quality of paint job
• Reduces rework and refinish job thus increases the productivity
• Arrest paint fumes on base filters which controls pollution
• Reduces the safety hazard of operator by reducing the fumes in the chamber
• Higher fuel efficiency during the baking mode
• Extractor unit (only for 7 meters , available on request for 6 M and 6.75 M)

Note: For more models, kindly visit attached PDF.

The ATS ELGI Smart Cool Plus is a Fully Automatic Single gas station for Recovering, Recycling and Recharging R134a refrigerent

Application:

Passenger Vehicle Segment (PV)

Light Commercial Vehicle (LCV)

Tractor /off road vehicles

Tyre shop

Features:

Alarms: High Pressure , Full Bottle, Empty Bottle

Service Alarm: Acoustic And Visual For Maintanance And Filter Replacement Request

On Board Bottle Filling: Automatic

Automatic Leak Check Following Vacuum Phase, Alarm On Leak Detection

Automatic Discharge Of Non-Condensable Gases From The Bottle

Database Advanced: Integrated Vehicle Database, Allowing The User To Enter New Vehicle Models

Electronic Weighing Scale For Used/New Oil

Port For Software Updates

Simplified Refrigerent Management System

Printout

Password Protection

Note: For more models, kindly visit attached PDF.

Applications

• Bumpers
• Grills
• Head light repair

Advantages:

• Integrated staples
• Adjustment of power settings for different hard plastics
• Different staples for reinforcing plastic
• High profitability – avoids replacement by repairing plastic parts

Dent Pulling System is used to repair minor and medium damages.
This machine has both manual mode and automatic mode.

Automatic Mode: All programs like washer welding and wavy wire welding are preset. The user has to select the required option.

Manual Mode: In this mode the user can change the power and weld time setting depending upon his requirement.

Applications

• The machine is designed to be used both manually and to carry out automatic cycles (AUTOSTART).
• Single side welding gun with various welding procedures like washer welding and wavy wire, etc…
• Higher productivity, since reduced time in removing individual parts of a car for repair.
• Heavy duty transformer for prolonged duty cycle.

Advantages:

• Repair the panels outer to outer with out removing internal parts like power windows, auto-lock, wiring etc.
• Portable system on trolley ,convenient to move all around the shop floor.
• Wavy wire and washer welding for running board and step panel repairs.
• High productivity with direct profitability.
• User-friendly.

Features:

• Spotter with 100% Copper windings ensuring higher duty cycle for increased productivity
• Digital graphic LED display for easy operations 
• Single side spot gun with various welding procedures like shrinking, washer welding, stud welding, wavy wire etc. are available 
• Claw puller & Quick Puller for removing all types of Dents 
• Higher productivity since reduced time in removing individual parts of a car for repair. 
• Over heat protection
• Step-less current regulation 

Transformer Spot Welder find its application in most of the body shop welding applications.It is a process in which contacting metal surfaces are joined by the heat obtained from resistance to electric current. The gun is pneumatically controlled with adjustable stroke and double function trigger, the first one for clamping and the second one for welding.

Applications

• Suitable for all models of passenger cars , SUV and MPV
• Used in resistance spot welding
• Sheet straightening with spotter
• Localized sheet heating
• Screws and rivets welding
• Stainless steel sheet metals spotting

Features:

• Microprocessor based digital control unit
• Double program for independent use of 2 functions (Gun – Spotter)
• Pneumatic locking gun for perfect clamping and spotting
• Extra flexible welding cables
• Welding current adjustment
• Welding upto 3 x 3 mm sheet
• Higher welding current , so welds thicker sheet easily
• More clamping force , better welding
• Better accessibility to welding parts

ATS ELGi Flatliner is a complete system for repairing body panels . It allows you to work from outside without removing the parts . It significantly speeds up the worktime and enables you to repair the original body panel without replacement. Major panel dents can be fixed using flatliner.

Applications

• Suitable for all models of passenger cars
• SUV and MPV
• Repairs new generation HSS steel

Advantages:

• Flatliner enables you to repair more dents effectively and quickly 
• Faster repairs, quicker deliveries and satisfied clients 
• Lower investments and no more locking up of capital in spare parts 
• More work hours gained 
• Flatliner is practical and functional 
• Flatliner easily repairs new generation HSS steels without compromising their structural integrity with excessive overheating International patent
• Approved by various car manufacturers 
• Sliding hammer
• FL 80 with pair of single feet
• FL 120 with pair of double feet
• FL 160 with pair of single feet
• Inno puller
• Welding bits and hammers

We have been using traditional technology of transformer type spot welding machines till now but with the introduction of new generation high strength steel it has become difficult to weld as transformer type spot welder do not have sufficient welding power and the duty cycle is also low which results in overheating and affects the quality of weld.
The global automotive aftermarket Body shops have now moved to the next generation inverter type spot welders which are needed to efficiently weld the new generation steel as these Inverter type spot welder have high welding power with low power consumption. These inverter type spot welders can also effectively weld the normal steels.

Applications

• Suitable for all models of passenger cars , SUV and MPV
• Supports new generation steels like Boron , AHSS , HSS , TRIP

Advantages:

• High squeeze pressure of 420 daN
• Automatic adjustment of welding parameters
• Displays the delivered current after each spot
• Double acting cylinder guns with wide spreading electrodes
• Low weighing extension arms of C-pliers to weld hard to reach areas
• Dual amp setting easy to weld high tensile steels with low welding current
• High welding power
• Low power consumption – saves cost
• High duty cycle : improves quality and increases productivity
• Spot guns are water cooled – increase productivity
• Self aligning electrodes easy to change C arms
• Variety of extension arms – easy accessibility to jobs
• Alerts the operator the quality of each spot (Approved or rejected) – ensures quality
• Data Log feature : can manage and track weld history
• Large LCD display – easy access

ATS ELGi Glue Puller Kit is a paintless dent removing system. Typical examples are dents from parking or hailstones.

Applications

• Suitable for all models of passenger cars , SUV and MPV

Advantages:

• The glue is easy to apply and remove
• No special primers or detergents are required
• The glue is removed with just a small twist
• Glue puller can also be used on box sections and upright

Applications:

• Oil extraction – engine
• Power steering
• Gear box
• Automatic transmission
• Differential
• Marine
• Industrial machinery
• Brake coolant and hydraulic lubrication
• Portable fluid evacuation for automotive, heavy duty and industrial applications.

Advantages:

• Possibility to fix every model present on the market
• Vehicle pinchweld aren’t damaged
• Plastic protection pinchweld aren’t dismounted
• Vehicle is anchored in its most resistant structural points
• Possibility to execute every kind of pull, ideal in case of lateral accident or banana crash.
• Rapid with small accidents
• The vehicle is centred on the board bench, in this way it’s possible to make every kind of measurement ( body or mechanics)
• Possibility to fix the Mc Pherson system and compare the measures of the shock absorbers
• Possibility to measure the engine mounting points.
• Possible to repair cabin & chassis separately
• Controlling each mechanical points through universal jigs
• Possibility to save maximum damaged parts as this system repair in sections
• Easy & accurate replacement of damage body parts where mechanical parts are mounted
• Reduce repair cost and time
• True 10 Ton puller which is effective at all the heights
• 5 Ton lifting capacity suitable to lift all type of passenger cars or LCV’s

Applications

• Suitable for all models of passenger cars , SUV and MPV
• All major crashes can be repaired

Advantages:

• Quick insertion of buffer pads as well as clamps without lifting up the vehicle as it is only 10 mm high from the ground
• Possibility to fix every model present on the market, even commercial ones & SUV, thanks to the optional universal kit
• Vehicle pinch weld and its plastic protection aren’t damaged, anchoring in the vehicle most resistant structural points,possible to anchor on 4
• Mechanic points with the optional Universal anchoring kit
• Rapid with small accidents
• Compatible with Electronic Measuring system TOUCH, it becomes a very comfortable diagnosis, reparation & certification centre
• Reduced repair time
• Reduced repair cost

Prep Station is basically used for carrying out all preparatory works before painting, Even minor paint jobs can also be done inside this specially designed preparatory booth. During the sanding and putty application mode the air from inside undergoes 3 level of filtration before exhaust. During the primer and paint application mode the air from inside undergoes 4 level of filtration before exhaust.

Applications

• Automotive Bodyshops , Industries
• Sanding & Small painting jobs
• Quick repair bays in body shop

Advantages:

• Downdraft type
• 3 sided wall with PVC curtain
• Ceiling filter , base filter , pre-filter and pocket filter
• 3 level of filtration in drying mode
• 4 level of filtration in painting mode
• Pneumatically operated automatic dampener control
• Suitable for minor paint repair jobs , ensures quick repair thus increasing the productivity
• Integral drive on ramp to reduce installation space
• Emergency stop switch
• Flame proof PVC curtains

Infrared dryers are used in body shop for drying painted jobs with better quality at a very short time.In a traditional paint booth the hot air is made to pass on the jobs which will dry it from top-to-bottom. Due to this some moisture will remain inside the layers which will result in improper finish/short life of the job done. Whereas IR dryers uses short wave technology which heats the job from bottom-to-top so that the moisture inside each layer is eliminated which results in quick drying time and ensures long life for the painted jobs.

Applications

• Suitable for automotive bodyshops / garages and industries
• For drying putty,primer,paint and clear coat
• For drying single panel jobs

Advantages:

• Hydraulic lifter turning around 300 degrees
• Short wave infra red technology
• Automatic distance sensor
• LED display with electronic timer
• Can reach any part of the car including roof
• Reduced drying time with low running cost
• Safer, smarter and faster
• Each lamp can be controlled separately